Legacy test systems, validation gaps, and automation bottlenecks become expensive fast.

Five aging avionics test sets, each a distinct design with unobtainable parts. Requalification alone consumed three engineer-months per qualification event.

Designed a single 3-bay test set with high-density interconnect and ITA to replicate and modernize the test coverage of the previous five disparate test sets, as a reference pattern for future subsystems.

Test Architecture Defense / Semiconductor

Customer team owns and sustains the platform. The same architecture was reused for the landing-gear V&V program; no restart required.

Greenfield to production

Military MMIC and RFIC test core

No foundational test infrastructure for production characterization of MMIC and RFIC devices destined for military programs. Everything had to be built from scratch and progressively expanded.

A LabVIEW core test architecture extended over years with S-parameter characterization, gain compression, pulsed signal measurement, performance binning algorithms, and a test data storage and retrieval database.

MRI compatibility, end to end

One test set serving both engineering characterization and production test, with new measurement modules layered in over years without rework.

FDA V&V Medical Devices

RF heating, EMI, inductive charging

A Class III active implantable medical device (AIMD) needed design verification for MRI safety, RF-induced heating, EMI, and susceptibility to radiated emissions.

A series of test sets that automated the design verification protocols, paired with test method validation and 21 CFR 820.70(i) non-product software validation.

Machine Vision Medical Devices

A multi-year engagement produced a collection of automated test sets that fully qualified MRI compatibility for the AIMD, refreshed for higher throughput in later generations.

Inspecting the transparent

Where standard machine vision fails

Surface defects and occlusions in transparent contact lens molds defeated conventional machine vision. Standard imaging could not reliably distinguish defects from normal material properties.

A novel optical inspection system using angle-of-attack illumination, refraction analysis, and light-scatter techniques. Built into a production-ready enclosure with emissions compliance.

Embedded Controls Oil & Gas

Multiple generations of architecture refinement. Production-ready enclosure, operator training delivered on-site, and full FDA-grade V&V.

Embedded controls for E-Frac fleet

Real-time, safety-critical, in harsh environments

A large North American oilfield servicer needed to sustain and modernize the embedded controls in their electric-frac (E-Frac) fleet. The embedded system is responsible for the full safety-critical state machine of the rig during pumping operations.

We took over maintenance and upgrade responsibility for the system. Including: deterministic timing, structured fault state machines, and sensor fusion across pressure, flow, temperature, and vibration, with clean APIs upstream to fleet command-and-control and downstream to peer subsystems.

Probe Throughput Semiconductor / RF

A multi-year sustainment engagement. Coordinated, fault-aware operation across the fleet. Releases that hold up against peer subsystems with looser release practices.

Test software at prober speed

Redesigned software now faster than prober motion

A global RF semiconductor manufacturer needed BAW (Bulk Acoustic Wave) filter wafer probe test software fast enough to run inside the prober's indexing time window, plus a deployment pipeline and RF data tooling that would outlast any single project.

Built the core BAW filter probe test software with 70 ms of acquisition and 80 ms of post-processing parallelized into a 150 ms cycle that fits inside prober indexing. Modernized the CI/CD pipeline for test-software build and deployment.