Aerospace And Defense

Test And Automation For Flight And Mission-Critical Systems

Test infrastructure delivered across avionics, military rotorcraft, defense, and satellite communication programs. Selected examples from our delivered work:

Avionics OEM, decade-plus engagement

More than fifteen test projects for a single avionics components manufacturer: AMIS display validation, ARINC 429 protocol testing, cockpit switch tactile force measurement, multi-channel solid-state relay testing, panel mount display ATE, the Nexsys product validation tester, and NI TestStand sequencing standardization across multiple stations.

Military rotorcraft prime

Consolidated avionics LRU test set that replaced five end-of-life test sets with a single monolithic system using ITAs and high-density Mac panel interconnects, plus de-icing and landing gear V&V test sets, a power inverter verification test set, and flight control computer test software updates.

Fortune 100 defense prime

Phase 1 and Phase 2 LabVIEW hardware-in-the-loop test application for the shoulder-fired smart grenade guidance and control system.

Global A&D prime, satellite comms

Multi-year satcom monitoring and control system, terminal software, browser software updates, and a Windows 10 OS migration of the satellite communication system software.

Long-running test rigs

Software support for a fleet of helicopter rotor and body panel fatigue test sets that autonomously stress test articles over months-long durations, plus a Boeing 737 avionics subsystem torque motor test bench maintained across multi-year engagements.

Defense electronics prime

Kubernetes containerized deployment strategy for aircraft subsystem applications.

Production Test & Sustainment

Avionics Production ATE

We build automated test equipment for cockpit displays, indicators, switches, and avionics LRUs. Our deliveries cover digital display functionality, ARINC 429 protocol communication, cockpit switch tactile force and environmental performance, solid-state relay switching and isolation, panel mount product electrical/optical/mechanical verification, and TestStand sequencing across multiple stations. The consolidated LRU test set we designed for a military rotorcraft prime uses ITAs and high-density Mac panel interconnects in place of five end-of-life test sets.

Onsite Sustainment Delivery

We deliver inside customer environments across multi-year sustainment engagements: ongoing torque motor test bench maintenance and feature development for a Boeing 737 avionics subsystem refurbisher, sustaining engineering on the consolidated avionics LRU test set for a military rotorcraft prime, and portfolio-wide engineering support across an avionics OEM’s test and production stations.

TestStand Standardization And ATP

We develop and deploy NI TestStand-based acceptance test procedures with standardized sequence architectures, operator interfaces, and reporting. Our work includes company-wide TestStand standardization efforts, formal V&V documentation packages, and test program sets that survive program reviews, audits, and decades of fleet service.

Mission Systems & HIL

Defense HIL And V&V

We build hardware-in-the-loop and verification test sets for guided munitions, flight control computers, and avionics LRUs. Examples include the LabVIEW-based Phase 1 and Phase 2 smart grenade HIL test application for a Fortune 100 defense prime, a Flight Control Computer LabVIEW test software update for a military rotorcraft prime, and Acceptance Test Procedures for the consolidated avionics LRU test set.

Satellite Communications

We design and sustain monitoring and control systems for satellite communication and defense communication platforms. For a global aerospace and defense prime we developed a satcom monitoring and control system, medium TDC software for a satellite communication terminal, ongoing browser software updates for satcom systems, and a Windows 10 OS migration of the satellite communication system software.

Mission-Critical Test Rigs

We support test rigs that run for long durations under tight reliability requirements: a fleet of helicopter rotor and body panel fatigue test sets that autonomously stress test articles over months-long durations, a high-pressure pneumatic torque motor test bench for Boeing 737 avionics subsystem components with Alicat flow meters and pressure controllers, and HIL test applications for guided munitions.

What We Build In Aerospace And Defense

Automated test equipment, HIL systems, and sustainment infrastructure for avionics, defense electronics, rotorcraft, and satellite communication programs.

Avionics And Flight Control Test Sets

Automated test sets for avionics, mission, and flight-control systems
High-channel-count stimulus and capture, plus repeatable automation sequences
Mass interconnect and ITA strategies for maintainable fixture turnover
Extension of customer internal frameworks, toolchains, and test program sets (TPS)

Landing Gear And Actuation Systems

Automated test sets for electromechanical and hydraulic systems
Control, stimulation, and high-rate data capture for actuation and fatigue testing
Regression harnesses built for incremental changes over long lifecycles

Defense Electronics And RF

Satellite communication monitoring, control, and terminal software
Multi-year sustainment of defense communication systems including OS migrations to Windows 10
Modernization projects that keep critical stands supportable without losing traceability

System And Deployment Infrastructure

Data acquisition, signal processing, and data management for diagnostics and sustainment
Kubernetes containerized deployment strategy authored for aircraft subsystem applications
OS migrations and platform modernization that preserve documentation and configuration control

Why Aerospace And Defense Test Is Different

Long Lifecycles

We have delivered more than fifteen projects to a single avionics components manufacturer across roughly a decade. The same client engagements compound over years: a military rotorcraft prime program that started with the avionics LRU consolidation has since produced de-icing, landing gear, and flight control computer test deliveries.

Defense And Military Programs

We deliver inside defense and military programs across multiple primes: smart grenade HIL for a Fortune 100 defense prime, satellite and defense communication sustainment for a global aerospace and defense prime, the consolidated avionics LRU and rotor fatigue work for a military rotorcraft prime, and a Kubernetes deployment strategy whitepaper for a defense electronics prime contractor.

Review-Driven Engineering

Our engineers support test rigs that run unattended for long durations: a fleet of helicopter rotor and body panel fatigue test sets running months-long autonomous campaigns, HIL test applications for guided munitions, and a helicopter de-icing subsystem test set. The supporting V&V packages, acceptance test procedures, and requirements traceability matrices are built for fleets that stay in service for decades.

Representative Aerospace And Defense Work

We build safety-critical test sets, embedded controls, and the software around them, then deliver the documentation and validation your team needs to run it, trust it, and maintain it.

Consolidated Avionics Test Platforms

Designed a consolidated avionics LRU test set for a military rotorcraft prime that replaced five end-of-life test sets with a single monolithic system using ITAs and high-density Mac panel interconnects. The same client engagement has since extended into de-icing, landing gear, and flight control computer test deliveries.

HIL And Closed-Loop Emulation

Phase 1 and Phase 2 LabVIEW-based hardware-in-the-loop test application for the shoulder-fired smart grenade guidance and control system, delivered to a Fortune 100 defense prime across consecutive years.

Satellite Comms And RF Systems

Multi-year satellite communication program for a global aerospace and defense prime, spanning monitoring and control system development, terminal software, browser software updates, and a Windows 10 OS migration of the satellite communication system software.

Fatigue And Actuation Test

Software support for a fleet of helicopter rotor and body panel fatigue test sets that autonomously stress test articles over months-long durations, plus a high-pressure pneumatic torque motor test bench for Boeing 737 avionics subsystem refurbishment maintained across multi-year engagements.

V&V And Qualification Packages

V&V documentation packages, acceptance test procedures, and TestStand sequencing and reporting standardization for avionics test programs spanning more than a decade of deliveries to a single client.

How We Work With Aerospace And Defense Teams

Program-Focused Engagements

We join specific aircraft, sensor, RF, or mission programs where test infrastructure is blocking progress or nearing obsolescence.

Onsite Integration And Handoff

We integrate systems onsite to match customer environments, provide training, and support sustainment for long-term operation.

Modernization Without Losing Traceability

We modernize legacy equipment and software while preserving documentation, configuration control, and verification evidence.

Standards And Program Frameworks

We build to customer specifications and the standards invoked by your contract. Touchpoints from our deliveries include ARINC 429 protocol verification for commercial transport avionics, FAA-context torque motor test maintenance for a Boeing 737 component refurbisher, and customer program standards on military rotorcraft and Fortune 100 defense programs.

Why Us

We build safety-critical test sets, embedded controls, and the software around them, then deliver the documentation and validation your team needs to run it, trust it, and maintain it.

Onsite Sustainment

We deliver inside customer environments across multi-year programs: torque motor test bench maintenance for a 737 refurbisher, sustaining engineering on the consolidated rotorcraft LRU test set, and portfolio-wide engineering support across an avionics OEM’s test stations.

Avionics Protocols

ARINC 429 protocol test systems for commercial and transport aircraft avionics, plus customer-specific test program sets built around each program’s requirements.

HIL And Verification

Smart grenade hardware-in-the-loop test application, helicopter Flight Control Computer test software, and Acceptance Test Procedures for the consolidated avionics LRU test set.

Documented

V&V packages, acceptance test procedures, requirements traceability, and configuration-controlled test program sets that survive audits and decades of fleet service.

Deployable

Kubernetes containerized deployment strategy authored for a defense electronics prime contractor, documenting best practices and implementation recommendations for modernizing software deployment in aerospace environments.

Sustainment

More than fifteen projects delivered to a single avionics components manufacturer across roughly a decade, multi-year sustaining engineering for a military rotorcraft prime, and a Boeing 737 torque motor test bench supported across multi-year engagements.

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